The Automatic Bolting System automates the entire bolt and nut fastening process, from feeding and positioning to fastening and inspection, minimizing quality variations caused by differences in operator skill while improving productivity.
Specification
Equipped with precision torque control, machine vision, and deep learning technology, the system ensures consistent fastening quality and accurate positioning across various product sizes and bolt hole locations.
It also supports production data management through MES integration and customizable configurations to meet specific production requirements, enhancing fastening accuracy, operational efficiency, and system reliability.
1. Automatic Product Loading & Unloading
2. Automatic Bolt Hole Detection and Positioning using Machine Vision
3. Applicable Product Size: 500–3,000 mm
4. Automatic Feeding and Fastening of Various Bolts and Nuts
5. Torque and Angle-Based Fastening Quality Inspection
6. Automatic Detection of Missing, Defective, and Incorrect Fastening
7. Product Recipe Storage and Automatic Model Changeover
8. Automatic OK/NG Classification and Defective Product Separation
9. Production Data Management through MES and PLC Integration
10. Power Supply: 3-Phase, 220 V
11. Bolt Fastening Cycle Time: To be Discussed Separately
Machine Features
- Deep Learning and Machine Vision Technology
- Consistent fastening quality through precision torque control
- High fastening repeatability through servo-based control
- Fully automated process configuration (Loading → Positioning → Fastening → Inspection → Unloading)
- Adaptable to various product sizes and bolt hole positions
- Product-specific fastening parameter settings and automatic model changeover
- Fastening history data storage and traceability
- Optional multi-axis simultaneous fastening configuration
- Modular design for easy maintenance
- Improved productivity and equipment reliability through consistent quality control
- Customizable equipment design to meet customer specifications and production line requirements
* Applications
- Busbar Assembly Processes
- Battery and Automotive Electrical Component Assembly
- Electrical and Electronic Component Fastening
- Automotive Parts Assembly Lines
- Industrial Equipment Assembly
- Energy Storage System (ESS) and Power Equipment Manufacturing